Low labor efficiency
Existing processes rely on manual operation, and production capacity is significantly affected by personnel proficiency, shifts, and management.
Manufacturing Automation
Manufacturing Automation Services
Provide efficient and reliable automation solutions for production, assembly, testing, handling, and process modification processes。
When the production process relies heavily on manual labor, efficiency is unstable, quality consistency is difficult to control, or existing processes need to be upgraded and transformed, PowerDe Automation can provide one-stop automation engineering services from process analysis, scheme design, mechanical structure, electrical control, equipment manufacturing, installation and commissioning to delivery and acceptance。
When Automation Is Needed
When these problems arise on the production site, manufacturing automation is required
Manufacturing automation is not about "looking advanced", but about transforming the problems of human instability, low efficiency, quality fluctuations, and high management costs into controllable, replicable, and deliverable production capabilities。
Unstable quality
Manual assembly, testing, or handling can easily lead to errors, resulting in fluctuations in yield and increased rework costs.
.Repetitive process actions
A large number of repetitive and standardized actions are suitable for replacing manual labor with automated equipment.
Detection relies on manual
Manual detection has low efficiency and inconsistent standards, making it difficult to form data-driven records and stable judgments.
Production capacity needs to be increased
After the increase in orders, the existing personnel and equipment cannot meet the requirements of pace, production capacity, and delivery time.
The production line needs to be renovated
Existing equipment needs to be equipped with automatic loading and unloading, detection, handling, control, or information technology functions.
Core Value
The core of manufacturing automation lies in efficiency, stability, and deliverables
↗
Improve production efficiency
By optimizing automated workstations, specialized equipment, assembly fixtures, handling systems, and processes, we can reduce manual waiting, repetitive actions, and ineffective work hours.
◎
Stable product quality
By using mechanical positioning, sensor detection, visual recognition, automatic control, and standardized actions, human errors are reduced, making the production process more controllable.
✓
Realize the implementation of the project
Not just creating plans or drawings, but actually making, debugging, testing, and delivering equipment, and supporting customer on-site use and subsequent optimization.
What We Deliver
What we deliver is not just automation recommendations, but operational automation equipment and systems
Design and Manufacturing of Automated Chemical Stations
Design independent automated chemical stations for individual production, assembly, testing, or cleaning processes..
- Workshop design
- Fixture design
- PLC/HMI control
- Safety protection design
Development of specialized production equipment
Develop non-standard specialized production equipment based on products, processes, production capacity, and on-site environment..
- Process flow analysis
- Whole machine structure design
- Motion control
- Whole machine manufacturing and delivery
Assembly fixtures and jigs
Develop specialized fixtures and jigs for assembly, positioning, pressing, locking, fitting, and handling processes..
- Positioning fixture
- Inspection fixture
- Quick changeover structure
- Anti mistake design
Testing equipment and online quality control
Develop automatic testing equipment or online testing workstations to improve testing efficiency and establish stable quality standards..
- Size detection
- Function detection
- Machine vision detection
- NG sorting and alarm
Automation of loading, unloading, and handling
Add automatic loading, unloading, handling, transfer, caching, and logistics connection capabilities to the production line..
- Automatic feeding
- Mechanical arm handling
- Conveyor line docking
- Beat optimization
Automation transformation of existing production lines
Local upgrading of existing equipment or production lines to improve efficiency, stability, and manageability..
- Old equipment upgrade
- Control system renovation
- Add detection stations
- On site debugging and optimization
How We Work
Manufacturing automation process from process analysis to on-site delivery
We start from the production site and the process itself, first determine which links are suitable for automation, and then complete the plan, design, manufacturing, testing, and on-site delivery。
Process and on-site research
Understand the product, process flow, manual operation methods, production capacity targets, on-site space, and existing equipment situation.
Feasibility assessment of automation
Determine which processes are suitable for automation, which are suitable for semi-automatic, and which are temporarily not suitable for transformation.
Scheme design and rhythm planning
Output equipment scheme, action logic, rhythm planning, personnel configuration, and preliminary quotation.
Mechanical and Electrical Design
Complete structural design, electrical schematic diagram PLC / HMI、 Sensor and safety control design.
Equipment manufacturing and system integration
Complete processing, procurement, assembly, program development, system integration, and overall debugging.
Test validation and optimization
Conduct functional, cycle, stability, safety, and abnormal condition tests, and optimize based on the results.
On site installation and delivery
Complete factory acceptance, on-site installation, customer training, operating instructions, and after-sales support.
Application Directions
Manufacturing automation direction suitable for PowerDe to undertake
Automated assembly equipment
Suitable for product assembly, pressing, locking, fitting, assembly, positioning, and pre - and post inspection processes..
Automated inspection equipment
Suitable for size inspection, function inspection, appearance inspection, visual inspection, sensor inspection, and factory testing..
Automatic loading and unloading equipment
Suitable for production sites with frequent manual loading and unloading, high cycle requirements, and high handling intensity..
Specialized process equipment
Suitable for customers' special processes, special products, special structures, or special manufacturing processes..
Cleaning and disinfection and sterilization automation equipment
is applicable to industrial cleaning, parts cleaning, vehicle cleaning, public space disinfection and sterilization and food medical cleaning.
Production line upgrade and renovation
Suitable for existing production lines to improve efficiency, increase detection, increase safety control, or reduce manual dependence..
Industries & Scenarios
Suitable for various manufacturing and cleaning equipment application scenarios
OLED/LCD display devicesNew energy devicesElectronic manufacturingPrecision assembly
Automotive PartsIndustrial Cleaning EquipmentSteam Cleaning EquipmentFood Industry Cleaning
Medical disinfection and sterilization equipmentparking lot cleaning equipmentcustomized industrial equipmentother non-standard manufacturing equipment
Engineering Outputs
What are the final deliverables of manufacturing automation projects？
Process Analysis ReportAutomation ProposalEquipment Layout3D Structural Design2D Processing Drawings
Electrical schematicPLC/HMI programFixture drawingsBOM listEquipment operation instructions
Test ReportFactory Acceptance CriteriaOn site Installation and DebuggingCustomer Training MaterialsAfter sales Maintenance Suggestions
Why PowerDe
1
2
3
4
5
Why choose PowerDe for manufacturing automation
Integrated mechanical, electrical, and control
Equipped with mechanical structure, electrical control PLC / HMI、 Integrated engineering capability for sensor integration and device debugging.
Familiar with the development of non-standard automation equipment
Able to develop specialized equipment, automated workstations, testing equipment, and production auxiliary equipment based on customer products and processes..
Understand both the equipment and the production site
Focus not only on whether the equipment can operate, but also on the rhythm, operation, maintenance, safety, stability, and delivery acceptance..
Support import from prototype to small batch
Suitable for customers to gradually promote from process validation, equipment trial production, production line transformation to subsequent stable operation..
Can be combined with the foundation of cleaning equipment products
Can be combined with Baode's existing steam cleaning equipment, mobile cleaning equipment, and industrial cleaning product foundation to develop cleaning automation equipment or customized equipment.
FAQ
Frequently Asked Questions
We only have one process, can we automate it?
Okay. Manufacturing automation does not necessarily start from the entire production line, but can be transformed from individual workstations, critical processes, inspection stages, or loading and unloading stages.
Can you automate the entire production line?
It can be evaluated based on project complexity. For the entire production line project, we will first conduct process analysis, rhythm planning, equipment boundary confirmation, and system integration solutions.
Can existing devices be retrofitted?
Okay. We can evaluate whether it is suitable to add control systems, detection systems, automatic loading and unloading, safety protection, or data recording functions based on the existing equipment situation.
How long is the typical project cycle for manufacturing automation?
Depends on equipment complexity, process difficulty, component procurement cycle, and testing requirements. Simple workstations usually have shorter cycles, while complex specialized equipment or whole line projects require more complete scheme design and verification.
Do you provide on-site installation and debugging?
Okay. Project delivery can include factory acceptance, on-site installation, operation training, debugging optimization, and after-sales support.
Prepare to improve your production efficiency and equipment automation capabilities？
Whether you need a single automated plant, specialized production equipment, testing equipment, loading and unloading transformation, or upgrading an existing production line, PowerDe Automation can help you start from process analysis and gradually advance to equipment manufacturing, testing and validation, and on-site delivery automation capabilities。
Inquiry
Submit your manufacturing automation requirements
Please fill in your production process or automation requirements, and we will arrange engineering personnel to communicate with you within 24 hours。